Home AF Technology

AF Technology

Pioneering Efficiency, Reliability, and Cost Savings

At AF Compressors, we lead the industry of oil free piston compressors for the PET blow molding market with solutions that drive exceptional efficiency, minimize operational costs, and deliver reliable performance. Our technology combines low energy consumption, reduced maintenance costs, and an efficient design, providing your facility with unmatched value.

Banner Innovation

What makes us unique?

The specific and unique L-shaped design of the AF compressor has multiple effects on the efficiency and lifetime making it the most sustainable piece of equipment. It achieves compression in 3 stages, with only two piston rod assemblies, so there are few moving parts. The mechanics of the compressor and its transmission system are perfectly adapted to operate at low speeds and to allow greater flexibility to meet customer needs by offering a wide range of compressor models.

One of AF permanent focus is on energy sobriety by consuming less thanks to all its strengths. More recently it has also moved on energy efficiency by consuming differently thanks for instance to the heat recovery system with 80% of the compressor mechanical power convertible into heat power.

Other unique AF systems, designed to improve both the efficiency of the compressor unit and its operating conditions, are available from regulation, controlling, etc.

L Shape Design Af
Youtube video thumbnail
Play

Options for saving energy and costs

Low Maintenace Costs Orange

Low Maintenance Costs for Greater Reliability

At AF compressors, we prioritize long-term reliability with systems that require minimal maintenance, allowing your facility to stay productive with fewer interruptions. Our design considerations that contribute to lower maintenance costs include:

  • Durable Components: Operating at a low speed range of 340 rpm to 755 rpm significantly reduces friction and wear. This results in longer component life and fewer parts needing replacement.
  • Reduced Wear and Tear: With fewer moving parts and fewer valves, there’s less wear on critical components, minimizing the frequency and cost of maintenance.
  • Simplified Access: Easy access to machine components means maintenance can be carried out quickly and efficiently, reducing downtime and operational costs.

Our systems are built to last, saving you on both maintenance time and expenses over the life of your equipment.

80% of the total cost of operating a pet manufacturing plant is in energy consumption

Energy costs are increasing worldwide and neglecting its importance could result in higher operating expenses in the future.
AF compressors offer immediate energy savings and the money saved will increase your company’s profits starting on day one.

80% Total Cost

Efficient Design Orange

Efficient Design for Easy Installation and Operation

Efficiency is not just about energy savings—it’s also about ease of use and installation. AF Compressors offer an efficient design that simplifies setup and ongoing operation:

  • Quick and Easy Installation: Our systems are designed for rapid installation, featuring anti-vibration mounts that eliminate the need for a specific foundation. This reduces installation time and upfront costs, getting your system operational faster.
  • Low-Speed Operation: Operating at a low speed further reduces wear and friction, enhancing system reliability while also improving energy efficiency.
  • Reliability You Can Trust: Our efficient design means fewer breakdowns and less time spent on maintenance, allowing your facility to run smoothly and efficiently with minimal intervention.
Low Energy Consumption Orange

Lowest Energy Consumption for  Maximum Savings

Our compressors are engineered for the lowest energy consumption in the market, translating directly to cost savings for your facility. Our unique design minimizes energy usage by optimizing the system at every level:

  • Streamlined Components: With only two cross-head assemblies, two connecting rods, and associated bearings, our system reduces unnecessary mechanical complexity.
  • Eliminated Sealing Requirements: By removing piston rod packing on the 3rd stage, we eliminate the need to seal against 40 bar pressure, resulting in less energy loss and more efficiency.
  • Optimized Stages: The single-acting 2nd and 3rd stages feature fewer valves and smaller, horizontally placed components. This not only conserves energy but also enhances piston ring longevity.

These design features reduce energy loss, ensuring your facility operates at peak efficiency with a reduced carbon footprint.